碳钢及不锈钢管的应用

Carbon and stainless steel pipes/tubesfor mechanical engineering and structuralapplications

ThyssenKrupp Materials Austria

ThyssenKrup

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Our service for you.

The area of materials management is

placing ever greater demands on companiesand employees, with improved profitabilityone of the key objectives.

Greater efficiency in procurement will bereflected subsequently in a better marketposition for the products.

Our all-round service helps meet theserequirements. From materials to processingto just-in-sequence delivery, we are the right contact for your procurement needs.

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Consulting

· Transportation logistics· Use of materials· Package solutions

Application-oriented stock range

· Stainless steel pipes/tubes and accessories

· Carbon steel pipes/tubes and accessories· Rolled steel products

Material testing

· Preparation of specimens· Non-destructive and mechanical tests

· Third-party acceptance testing

· Documentation

Quality assurance

· Our quality management guarantees uniform high quality standards

Just-in-sequence delivery· Coordination of materials procurement

· Processing and transportation logistics to specified delivery cycles

Customized processing· Processing services forthe entire product range

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Our range of services

Our aim is to provide outstanding service.

Your requirements are our yardstick for success.Contact our sales staff.

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Quality

from start to finish

We demand top quality andoutstanding service from our-selves and our suppliers withthe aim of keeping our custo-mers satisfied in every respect.When selecting our suppliers,we take particular care to en-sure that they are flexible anddependable.

Key to partnering us is the abi-lity to meet the most exactingquality requirements. But even after we have madeour selection, we constantlycheck on the efficiency andquality of our suppliers.

And we apply these same highquality standards to our ownoperations.

Continuous quality control fromincoming goods to storage tooutgoing goods is a matter ofcourse. Our established qualityassurance procedures guaran-tee our customers the depend-ability they have come toexpect from us.

Our EN ISO 9001 quality

management system has beencertified by an internationallyaccredited inspection companyand is subjected to regularinternal and external audits.

The right product for everyrequirement

To ensure that every seamlessor welded steel pipe/tube

meets the requirements placedon it, selecting the right materialquality for the job is essential.Each material has its own spe-cific properties that make itparticularly suitable for itsintended use.

The various materials havebeen classified in groups in linewith their general applicationareas.

In the following, we present theindividual product groups withthe applicable standards andindicate the materials allocatedto each type of pipe/tube.

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Our special service

Processing at a glance

We not only supply the gradesand dimensions of your choice,we also ensure rapid and flexibledeployment on site with ourbroad processing offering. Thishelps you save time and

money as time-consuming pre-paration work on site is elimi-nated. The pipes/tubes aredelivered ready-cut for yourproject and can be immediatelyinstalled at the constructionsite.

Cutting

Our cutting center is designedto meet any requirement. Wecut fixed lengths in many differ-ent dimensions up to 850 mmoutside diameter (OD). We canalso produce miter cuts andspecial end shapes in accor-dance with your specificationsand bills of materials.

Weld seam preparation Our comprehensive servicesalso include weld seam prepa-ration.

With our profile milling

machines we can produce adiverse range of joint geome-tries in all dimensions in accor-dance with customer wishes.Even the beveling of miter cutsis no problem for us.

In this way we create the prere-quisites for good and securejoints.

Preserving

Following preliminary treat-ment, the material is blastedwith grade SA 1, 2, 21/2 and 3steel grit in accordance withDIN 55928 Part 4. We thencoat the material either with ashop primer for short-term corrosion protection or with acoating material suitable for

long-term corrosion protection.A further temporary corrosionprotection option for steelpipes/tubes is oiling.

Tube flame-cutting machineThis machine enables a widevariety of processing optionsfor pipe/tube ends and the cut-ting of holes in round

pipes/tubes. We can solve con-tour problems with the tubeflame-cutting machine: Contours are possible forpipes/tubes with outside dia-meters of 30 to 800 mm, wallthicknesses of 3 to 100 mm and pipe/tube lengths of 300to 14,000 mm.

Grinding

On request we can carry outsurface grinding in particular ofprecision steel pipes/tubes. Thechoice of grain is based on therequired surface fineness forthe pipes/tubes.

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Material testing/Inspection certificates

Material testing

We can carry out all commontests for you. These include:· Non-destructive testing, e.g. ultrasound tests and surface crack tests.· Destructive testing, e.g. chemical analyses, tear tests, hardness tests, notched bar impact tests.· Technological testing,

e.g. flattening tests, bending tests, ring flaring tests, drift expanding tests and flanging tests.

We work together with yourinspectors or the inspectioncompanies specified by you,e.g. the German TechnicalInspection Agency (TÜV),Lloyd’s Register of Shipping(LRS), Det Norske Veritas(DNV), Germanischer Lloyd(GL), Bureau Veritas (BV),American Bureau of Shipping(ABS).

Certification in accordancewith EN 10204

We offer our customers certi-fied safety. On request, yourdelivery can be made with thecertification you require inaccordance with EN 10204.Please define the type of certi-fication when placing the order. The various certifications inaccordance with the latest edition of EN 10204 (January2005 version) are listed in theabove table.

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Steel tubes for mechanical engineering and construction

Tailored tubes for any application. Short chip breaking in turning operations. Optimum structural properties in steel construction. Ask our team of consultants.

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Steel tubes

for machining

Seamless heavy-wall tubes Tubes for steel construction,mechanical engineering andcompressive stresses in accor-dance with EN 10210/EN10297-1/EN10216-3. Can beused in steel construction andmechanical engineering whereacceptance testing is requiredand with additional testing to3.2 (formerly 3.1.C) under theEuropean Pressure EquipmentDirective (PED) · S355J2H/E355

· P355N/S355J2H/E355in accordance with EN 10220/DIN 2448· 10.2 – 660 mm OD · 1.8 – 100 mm wall

· APZ 3.1 in accordance with EN 10204

(formerly 3.1.B)

Welded steel tubes

Welded circular steel tubesmade of unalloyed steels inaccordance with EN 10219/DIN 1626

· S235JRH (St 37.0) · S355J2H (St 52.0)in accordance with EN 10220 (DIN 2458)· 10.2 – 508 mm OD · 2.0 – 11 mm wall

· APZ 3.1 in accordance with EN 10204

(formerly 3.1.B)

Seamless hollow bars formachining

For turning with short chipbreaking. The finished turnedpart is suitable for a wide rangeof heat treatments and coat-ings · 20MnV6

· 32 – 400 mm OD · 3.5 – 52.5 mm wallguaranteed achievable finish-turned dimensions forcomponents up to three timesthe length of the OD, max. 200 mm component length.

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Seamless cold-drawn

precision steel pipes/tubesin accordance with EN 10305-1/DIN 2391

· E235+C (St 35 BK) · E235+N (St 35 NBK)· E355+C (St 52 BK) on request· 4 – 200 mm OD· 0.5 – 15 mm wall

· Test report 2.2 in accordance with EN 10204

Dimensions up to 380 mm ODand 25 mm wall thickness andlow-carbon steel grades E215 (St 30 Al), fine grain grades and case hardening/heat-treatable steels manu-factured to order

Seamless cold-drawn HPLprecision steel pipes/tubesCan be used without restric-tions under the PED up to 500bar and in the automotive industry in accordance with EN 10305-4/DIN 1630/2391· E235+N/St 37.4 NBK· 4 x 0.5 mm – 80 x 10 mm· APZ 3.1 (formerly 3.1.B)· bonderized· yellow

· white chromated· green chromated · E355+N/St 52.4

Welded cold-drawn precisionsteel pipes/tubes

in accordance with EN 10305-2(DIN 2393)· E195 (St 34-2)· E235 (St 37-2) · E275 (St 44-2)· E355 (St 52-3)· 4 x 0.5 – 150 x 10 mm· Test report 2.2 in accordance with EN 10204· +C (BK)· +N (NBK)

Welded size-rolled precisionsteel pipes/tubes

in accordance with DIN 2394(EN 10305-3)

· St 34-2 · St 37-2

Supplied in the BKM-soft condition (E220+CR2 and

E260+CR2), suitable for limitedcold bending· 10 – 120 mm OD· 1 – 5 mm wall

· Dimensions up to 200 mm OD and 8 mm wall thickness· Steel grades St 44-2 and St 52-3

· Supplied in BKM-hard (+CR1) and annealed (+A)

· Hot-dip galvanized, galvanizedand chrome-plated pipes/ tubes

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Special supporting rollertubes

Welded size-rolled precisionsteel tubes with special con-centricity in accordance withEN 10305-3 (DIN 2394) · E235 (St 37-2)· 50 – 219.1 mm OD· 1.6 – 12.5 mm wall

Welded size-formed precisionsteel tubes with square andrectangular cross-sections for construction and furnituremaking with surface qualityrequirements and tolerances inaccordance with EN 10305-5(DIN 2395)· E195 (St 34-2)· E235 (St 37-2)· E275 (St 44-2)· E355 (St 52-3)

· square:

10 x 10 x 1 – 100 x 100 x 5 mm· rectangular:

20 x 10 x 1 – 120 x 80 x 5 mmBKM-hard (CR1), annealed N(+A) and made of TM stripE220+CR2, E260+CR2hot-dip galvanized, galvanizedand chrome-plated tubes

Hollow-drawn bright free-machining steel tubes in accordance with DIN 1651· 9SMn28 · 9SMn36

on request also in lead-alloyed finishes manufactured to order.zround exterior and interior: · 5 – 125 mm OD

· 2 – 109 mm inside diameter (ID)· 1 – 25 mm wall

zhexagonal exterior,

round interior:

· 8 – 115 mm width across flats· 3 – 95 mm ID · 2 – 25 mm wall

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Tubes

hydraulic and pneumatic

Seamless cylinder tubes (HP tubes)

manufactured from seamlessprecision steel tubes throughhoning or roller-burnishing inaccordance with EN 10305-1(DIN 2391)

· E355+SR (St 52 BK+S)· 35 – 280 mm OD· 25 – 250 mm ID · 5 – 20 mm wall

· DIN 2391 OD · Standard H8 ID

· low wall thicknesses, in part H9–H11

· max. +/-10% eccentricity

Welded cylinder tubes (HPS tubes)

Manufactured from welded pre-cision steel tubes through addi-tional precision drawing inaccordance with EN 10305-2(DIN 2393)

· E355+C (St 52-3 BK)· 30 – 100 mm OD· 25 – 90 mm ID· 2.5 – 7.5 mm wall· DIN 2393 OD· H9/H10 ID

· max. +/-4% eccentricity

Piston rods

Hard chrome-plated pistonrods

· C45E to 18 mm dia.

· 20MnV6 above 18 mm dia.· 17 +/-3 μto 18 mm dia.· 25 +/-5 μabove 18 mm dia.· 6 – 200 mm dia.· 42CrMo4+QT and X22CrNi13 hard chrome-plated

· C45E and 42CrMo4+QT induction hardened

· Dimensions greater than 200 mm dia.

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HPZ tubes

Seamless precision steel tubes for the manufacture of cylindertubes in accordance with EN 10305-1 (DIN 2391) · E355 (St 52) · E460N (StE 460)· 50 – 380 mm OD · 40 – 340 mm ID · 5 – 25 mm wall· BK (+C) · BKS (+SR)

HPK tubes

Seamless precision steel tubesfor the manufacture of pistonsand telescopic cylinders inaccordance with EN 10305-1(DIN 2391) · E355 (St 52)· E460N (StE 460)· C45E (CK45)· 40 – 300 mm OD· 3 – 25 mm wall· BK (+C)

· BKS (+SR)

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Structural hollow sections

and other steel tubes for structural applications

Hot-finished structural

hollow sections (square and rectangular)

with defined structural valuesfor elasticity and torsional stiff-ness in accordance with

EN 10210 (formerly DIN 59410)· S235JRH · S355J2H · S460NH

zsquare

· 40 x 40 – 400 x 400 mm · 2.9 – 17.5 mm wallzrectangular

· 50 x 30 – 500 x 300 mm · 2.9 – 16 mm wall

· APZ 3.1 (formerly 3.1.B) in accordance with EN 10204, on request 3.2- TÜV (German Technical Inspection Agency) and other inspection compa-nies according to customer specification.

Hot-finished circular structur-al hollow sections

from seamless manufacturingprocesses with defined structur-al values for elasticity and tor-sional stiffness in accordancewith EN 10210 (formerly DIN 17121/general structuralsteels and DIN 17124/finegrain grades)

· S235JRH · S355J2H · S460NH

high-strength fine grain gradeson request

· 21.3 – 711 mm OD· 2.0 – 60 mm wall

Cold-formed structural

hollow sections (square and rectangular)

with defined structural valuesfor elasticity and torsional stiff-ness in accordance with

EN 10219 (formerly DIN 59411),welded · S235JRH · S275J0H · S355J2H

zsquare

· 20 x 20 – 400 x 400 mm· 2.0 – 12.5 mm wallzrectangular

· 40 x 20 – 400 x 300 mm· 2.0 – 12.5 mm wall

· APZ 3.1 in accordance with

· APZ 3.1 in accordance with

EN 10204 (formerly 3.1.B),

EN 10204 (formerly 3.1.B),

on request 3.2-TÜV and other

on request 3.2-TÜV and other

inspection companies in

inspection companies in

accordance with customer

accordance with customer

specification.

specification.

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Cold-formed circular struc-tural hollow sections

with defined structural valuesfor elasticity and torsional stiff-ness in accordance with EN 10219 (formerly

DIN 17120/general structuralsteels), welded · S235JRH · S275J0H · S355J2H

· 21.3 – 1,219 mm OD· 2.0 – 25 mm wall

· APZ 3.1 in accordance with EN 10204 (formerly 3.1.B), on request 3.2-TÜV and other inspection companies in accordance with customer specification.

Welded square and rectangu-lar tubes

of black strip S1 in accordancewith EN 10305-5 (DIN 2395)for applications in substructures· E195 (S185)

· E235 (S235JRG2)

zsquare

· 10 x 10 x 1 – 100 x 100 x 5 mm

zrectangular

Scaffold tubes

welded or seamless

in accordance with EN 39 (DIN 4427)· S235GT (St 37)· 48.3 mm OD

· 3.2 and 4.0 mm wall

Tubes for rails and structuralapplications

Welded tubes for substructures:· non-standardized 1/2” – 2”· in accordance with DIN 1615, in selected dimensions in accordance with DIN 2458· unalloyed steel St 33-2

· 20 x 10 x 1 – 120 x 80 x 5 mm· hot-dip galvanized

Usually without an inspection

certificate.

· Certificate of compliance 2.1 or test report 2.2 in accor-dance with EN 10204 on request

· hot-dip galvanized· also black on request

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Stainless steel tubes

Austenitic stainless steel tubes in accordance with DIN/EN. Help yourself from our well-stockedwarehouse.

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Structural tubes and hollow sections

of austenitic stainless steels

Decorative tubes

Exterior: bright metallic or polished, grain 240, tolerances to EN ISO 1127,unannealed, random lengths of 6 m · 1.4301

· 16.0 – 114.3 mm OD· 1.5 – 3.2 mm wall

Square tubes

Longitudinally welded,exterior: bright metallic orpolished, grain 240, randomlengths of 6 m· 1.4301· 1.4571

zsquare

· 15 – 200 mm · 1.0 – 5.0 mm wall

zrectangular

Flat rectangular tubesLongitudinally welded, exterior: bright metallic,random lengths of 6 m· 1.4301

· 40 x 10 x 1.0 – 100 x 20 x 2.0 mm· APZ 3.1 in accordance with EN 10204

(formerly 3.1.B)

Hollow bar

Hot finished, extruded,

technical delivery terms andconditions, heat-treated, descaled, random lengths of 2 – 7 m in accordance with DIN 17456/17458 (EN 10297-2)· 1.4301· 1.4571

· 32 – 250 mm OD· 16 – 200 mm ID· 5.5 – 43.0 mm wall· APZ 3.1 in accordance with EN 10204

(formerly 3.1.B)

· 20 x 10 – 250 x 50 mm · 1.0 – 5.0 wall

· APZ 3.1 in accordance with EN 10204

(formerly 3.1.B)

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Technical information

Full comparison of the DIN and EN standards

for pipes/tubes and accessories

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DIN and EN standards

for pipes/tubes and accessories

Conversion

of Standards

DIN standardEN standardProductSteel pipes for water2440/[***********]246010224

DIN standardEN standardProduct

Threaded pipes

Hot-dip galvanized coatingsSteel pipes, pipe accessories and fittings for water and drinking water

Precision steel tubes239110305-[1**********]91/16302395

10305-210305-310305-410305-5

Seamless pressure-resistant pipes/tubes

1629/163010216-1Pipes/tubes of unalloyed

steels with defined propertiesat room temperature

1717510216-2Boiler pipes/tubes1717910216-3Pipes/tubes of fine-grained steels1717310216-4Pipes/tubes of low-temperature steels1745810216-5Austenitic stainless steel

pipes/tubes

Welded pressure-resistant pipes/tubes 162610217-1Pipes/tubes of unalloyed

steels with defined propertiesat room temperature

1745710217-7Austenitic stainless steel

pipes/tubes

Tubes for structural applications5941010210Hot finished structural hollow

sections (squareand rectangular)

1712110210Seamless hot finished

structural hollow sections (circular)

5941110219Cold formed structural hollow

sections (square and rectangular)

1712010219Welded cold formed structural

hollow sections (circular)

442739Scaffolding tubes1615non-Welded tubes with no specific

standardizedrequirements

239510305-5Square and rectangular tubes 1745510296-2Welded stainless steel tubes1745610297-2Seamless stainless steel

tubes

Seamless cold-drawn precision steel tubesWelded drawn precisionsteel tubes

Welded size-rolled precision steel tubes

Seamless tubes for hydraulicand pneumatic pressure linesWelded size-rolled square and rectangular precision steel tubes

Line pipes for gas and flammable liquids2470-110208-1Gas line pipes for

permissible working pressures up to 16 bar2470-2/17172

10208-2

Line pipes for gasand oil onshore

Pipes/tubes for machining and mechanical engineeringNon-10294-1Carbon steel pipes/tubes for

standardizedmechanical engineering

(hollow bars for machining)Pipe/tube accessories[1**********]05, 2615,102532616,28011

Steel flanges

2630-2638,1092-12527, 2573,2576, 2642,2673

Malleable cast iron fittingsWelded fittings (elbows,tees, reducers,

caps, torispherical heads)

Round steel flanges

(welding neck flanges, blind flanges, plain flanges, slip-on flanges, threaded flanges)

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