菲鲁瓦泵技术规格书(终版)

安徽六国化工股份有限公司280 kt/a合成氨项目

Anhui Liuguo Chemical Co., Ltd. 280kt/a Ammonia Project

技术附件

Technical Annexes for

隔膜式高压煤浆泵

High Pressure Diaphragm Measure

Coal Slurry Pumps

End-User ：Anhui Liuguo Chemical Co., Ltd. 买 方： 安徽六国化工股份有限公司 Seller ： FELUWA Pumpen GmbH Germany 卖 方： 德国菲鲁瓦泵业有限公司

Design Institute: East China Engineering Science And

Technology Co., Ltd.

设计单位：东华工程科技股份有限公司

2010年4月27日 April 27, 2010

Annex 1. Technical specification of FELUWA pumps

泵的技术规格

High pressure pumps / 高压煤浆泵(P-1301A/B/C)

Single-acting, self-priming, hermetically sealed, silent

FELUWA MULTISAFE double hose-diaphragm pump(s), 单作用、自吸、无泄漏、低噪音FELUWA 双软管隔膜活塞泵.

Type/型号: TGK 300/250 – K 190 – DS 100 HD

__________________________________________________________

Characteristics each pump: 每台泵的特性

Basic data: 基础数据 Liquid handled处理的介质 Solid content固体含量 Specific gravity比重 Pumping temperature 工作温度

Max. particle size最大颗粒

Technical data:技术数据 pH value / PH值 Viscosity 粘度 Flow rate流量

Outlet pressure 出口压力 Inlet pressure 入口压力 Pipe connections 连接管口

: : : : : :

7 – 8

1200 to 3000 mPa.s 20 – 42 m³/h, max. 60 m³/h 9,6 MPa(A) 0.2 MPa(A)

at the suction side入口侧 at the discharge side出口侧

71 - 200 kW, max. 210 kW 250

KW

DN 8” PN LB 150 ANSI B 16.5 DN 6” PN LB 900 ANSI B 16.5

: : : : :

Coal slurry 水煤浆

60 to 67 % solids by weight 1.22 Max. + 80 °C 3 mm

Absorbed power at the driving shaft : 轴功率

Installed motor power

电机装机功率

Motor speed 电机额定转速 Pump speed 泵的转速范围 Stroke length 冲程长度

: : : :

1500 min-1

19 to 37, max. 53 strokes per minute每分钟冲程次数 250

mm

Valve design 阀的设计 : Number of pump heads 泵头数

: Construction Materials材质 Hose-diaphragm casing 泵腔

: Other casings其它腔体

:

Primary hose-diaphragm

一次软管

:

Secondary hose-diaphragm 二次软

管

:

Valve seat 阀座 : Valve ball阀球

: Hose-type pressure air vessel 出口缓冲器 - case

: - wetted parts (flange)

: - Hose-diaphragm软管-隔膜 : Suction air vessel 入口缓冲器 :

Design Drawings

Arrangement drawing配置图 :

125 mm special double ball valves 特殊球阀(双阀结构)

3

1.0619 cast steel铸钢 1.0619 cast steel铸钢 NBR (nitrile rubber)丁氰橡胶 NBR (nitrile rubber)丁氰橡胶 1.4112 1.4301

1.0254 1.0254 NBR 1.0254

similar to 1.3875.099a

Annex 2 Applicable Codes and Standards

适用的规范与标准

Materials: cast steel acc. to DIN GS-C25N (GP240GH) 材料 铸钢，按to GS-C25N (GP240GH) - quenched and tempered steel acc. to DIN 17200

Gearbox 齿轮箱 Bearings: 轴承 计算按DIN ISO

Pressure air vessels: 压力空气槽

Fasteners: 紧固件

Electric motor. 电机 Local Electrical panel/box: 就地电气控制盘/箱

Electrical drawings and components: 电气图纸和元件 Buyer connections: 买方接口 淬火和退火钢, 按DIN17200

- case hardening steel acc. to DIN 17210 硬化处理钢, 按DIN17210

按DIN3990 calculated acc. to DIN ISO calculated acc. to AD--2000, approved to DGRL 97/23 EG

计算按AD-2000

由DGRL 97/23 EG核准 metric dimensions acc. to DIN 按DIN, 公制 IP 55 acc. to IEC IP55，按IEC

Recommended producer: ABB 推荐的生产厂家: ABB Frequency Converter ABB 变频器 ABB IP 65 acc. to IEC IP 65按IEC acc. to IEC 按IEC suction and discharge flanges acc. to ANSI B 16.5 进出口法兰按ANSI B 16.5 flushing connection acc. to ANSI B 16.5 冲洗接口按ANSI B 16.5 pressure gauges: G 1/2” 压力表接口: G 1/2”

Annex 3. Pump Control

泵的控制

3.1 Pump Flow Control System

泵的流量控制系统

For each pump， the flow is controlled by a frequency controller, ABB ACS . The main features are:

对每台泵来说，其流量均由ABB 变频器控制，主要特性是:

- static speed accuracy 静态转速精度: +/- （0.1 ~ 0.5）% - output frequency 输出频率: 0 ~ 300 kHz - Hand/auto control 手动/自动控制

- Indication of motor speed 电机转速指示

- Indication of rated value of speed 转速额定值指示 - Indication of output frequency, etc. 输出频率指示等 - Analog input/output模拟量输出/输入

- Pumps can run at a voltage range of +10% ~ -20% 泵可以在+10% ~ -20%的电压范

围内运行

- The longest allowable cable distance between a frequency converter and a motor is

200 m.

- 变频器和电机间的电缆最长允许距离为200米

- For flow rate control, the minimum flow rate is 33 % of the normal flow and the flow

rate fluctuation should not exceed ±1%.

- 变频调节流量，最小流量为正常操作流量的33%，流量调节波动不超过±1%

3.2 Pump Control 泵的控制

List of I/O and Signal Type of Frequency Converter 变频器I/O清单及信号类型:

1. Signals from frequency converter to DCS: 变频器至DCS 信号：

1). Motor current signal and speed signal to DCS 电机电流信号和转速信号至DCS

2). Working status indicating: including main motor, frequency converter, oil pump and manual/auto status signal, contactor signal（接点信号）

泵运行状态信号:包括主电机、变频器、油泵和手动/自动状态信号 3）Common Alarm single(s) 公共报警信号

2. From DCS to frequency converter DCS 至变频器信号：

1). flow rate control signal: 4 - 20 mA DC 流量控制信号

2). interlock shut down signal: contactor signal （接点信号） 联锁停车信号

3. Signal of oil pressure from lube oil loop to DCS, with low pressure alarm，without interlock 由润滑油回路至DCS 油压信号，带低油压报警，但不联锁 4. Remote/Local Contactor Signal to DCS 至DCS 的远程/就地接点信号

5. A signal of pump operation status to DCS. 指示泵运行状态信号至DCS 6. Local Control Panel, IP65

就地控制盘, IP65

6.1 For operation of the pumps, the control system shall include all circuits for control of pumps’ working, start-up/shut-down, adjustment , alarm with warning lights and horn.

对于泵的操作， 控制系统应包括泵的运行指示、开/停、调节、报警回路，并有声光报警。

6.2 The control to the pump can be switched over to the DCS system when the pump is in normal operation.

当泵处于正常运行时, 对泵的控制可以切换到DCS 系统。

6.3 Signal from frequency converter to local control panel: pump speed 变频器至就地控制盘的信号： 泵速 6.4 Feluwa will provide a cable and wire list to the client. 菲鲁瓦将给用户提供线缆表。

Annex 4 Test Regulations and Inspection

试验规程和检验

4.1

The Seller shall carry out test and inspection of each pump before it is delivered according to the „Performance Test and Inspection Regulations for FELUWA MULTISAFE Hose-Diaphragm Pumps “

在供货前，供货方将根据“FELUWA多重安全双软管隔膜活塞泵性能测试和检验规程”对每台泵进行测试和检验。

For details, refer to the attached „Performance Test and Inspection Regula tions for FELUWA MULTISAFE Hose Diaphragm Piston Pumps“

详细情况，请参阅“FELUWA多重安全双软管隔膜活塞泵性能测试和检验规程” 。

4.2

Performance Test and Inspections Regulations for FELUWA Hose Diaphragm Piston Pumps FELUWA 软管隔膜活塞泵性能测试和检验规程

1. Set excess pressure valves to working pressure

设定安全阀工作压力量，1.05倍工作压力，在泵调试时进行超压试验。

2. Carry out static pressure test at 1,3 fold of max. working pressure for 2 h.

在1.3倍最高工作压力下进行2小时静压试验。

3. Verify pressure and flow rate at given speed.

检查给定速度下的压力和流量。

The test shall be carried out within the speed range. And a curve of pump speed vs. flow rate

under rated discharge pressured shall be provided, (which shall be derived from the data of no less than 10 average points.)

在转速范围内试验并提供额定出口压力下的泵速和流量的关系曲线表（至少有10个平均点数据）。

4. Run the pump at max. working pressure for 2 to 3 minutes, repeat 3 times 在最高工作压力下运行泵2-3分钟, 重复3次。

5．Continuously run the pump with water at simulated operating conditions for 24 h (check to

tightness).

在模拟的操作条件下用水连续运行24小时(以检查严密性) 。 6.

Within 1 hour, record test curves at different pressures, namely: 在1小时内, 记录不同压力下的试验曲线, 即: ∙ flow rate 流量

∙ noise level according to DIN 45635

7.

根据DIN45635的噪音水平（包覆表面程序）（由电气人员完成）。

Verify and tighten all screwed joints 检查并紧固所有螺栓连接点。

Check points 检查点:

To monitor during operation of the pump: 在泵运行时监测:

- general operation of the equipment (设备的总体运行情况)

- proper functioning of the gearbox lubrication system (齿轮箱润滑系统工作正常) - proper functioning of the diaphragm control system (隔膜控制系统工作正常) - proper operation of the delivery valves (进出口阀门动作正常) - no leakage of seals and gaskets (密封和垫片无泄漏)

To check after the test: 试验后检查:

The motor will be subject to a factory test at the sub-supplier’s test facility 电机将在分包商的设施上进行工厂试验。

If test results are satisfactory, a test certificate will be issued 如果试验结果令人满意，签署试验证书。

Note:

If the CONTRACT specifies other measurement or test, attach to works order. 注：如果合同规定其他测定或试验方法，则参照合同规定进行。

The Buyer may dispatch his engineers to witness the hydraulic test and simulated operation. The air tickets, lodging and accommodation will be at the Buyer’s cost. And the Seller shall provide local transportation and necessary documents to the Buyer’s engineers.

买方可派买方工程师到卖方公司见证性能测试和检验, 费用自理. 卖方提供当地交通和所需文件给买方工程师.

Annex 5.

1. The pumps are so designed that they can last for 30 years normal operation.

泵的设计是依据正常运行30年进行的。

2. Expected Life-time of Main Pump Wear Parts，Expected Time for Replacement

预计的泵的主要磨损件的使用寿命和更换用时

ATTENTION!! With FELUWA multisafe double hose diaphragm piston

pumps every individual part that is theoretically subject to wear can be separately removed without prior dismantling of adjacent elements.

提示： FELUWA 多重安全双软管隔膜活塞泵的每一个单独的在理论

上会有磨损的部件都可以独立地更换，而无须预先拆除相邻的部件。

Annex 6. Painting Specification (Standard)

涂漆规格(标准)

1. 2. Sand blasting acc. to SA 2 ½ (根据SA 2 1/2进行喷沙处理) De-grease by means of dilution (agent) (用溶剂进行脱脂处理)

Customer (用户):

Customer´s Account No. (用户帐号): Contract No. (合同号): Project (项目):

Mfg. No. (制造号):

Process

3.

Description Thickness (µm)

工艺 名称 厚度 (微米)

Primer: 底漆 (最低) min.30

4. Final coat: (最低) min. 30 Method: Coating with spray gun 方法 喷枪喷涂

Date Stamp

Signature

日期盖章 签字

Special requirements from the Buyer: 买方的特殊要求 Location: indoor 泵室内放置

Primer: Inorganic rich zinc paint 底漆：无机富锌底漆

Final coat: paint containing epoxy resin, resistant to ultraviolet and chemically corrosive

atmosphere.

面漆：含环氧树脂的耐紫外线、耐化工大气腐蚀的漆 Color: RAL7016 Grey, 灰色 颜色:

Annex 7. Documentation to be provided by FELUWA with pumps

将由FELUWA 提交的随机文件

Description 文件名称

☐ Operation manual of Feluwa Pumps (3 hard copies and 1 electronic copy in Chinese for

reference only)

FELUWA 泵操作手册(中文纸质版3套和中文电子版一套, 仅供参考) 。 ☐ Setting drawing/设定图

☐ Faults and their reasons /故障处理__________________________________ ☐ Arrangement drawing/布置图

☐ Foundation drawing/基础图 _______________________________________ ☐ Sectional drawing of pump/泵剖面图 ☐ Parts list of pump/泵部件表

☐ Technical passport /出厂证________________________________________ ☐ Test curve/测试曲线_____________________________________________ ☐ Certificate on hydraulic pressure test液压实验证书_____________________ ☐ Painting certificate/涂漆证书_______________________________________ ☐ Declaration of conformity/Producer’s declaration /确认说明/生产商声明_____ ☐ Material certificates/材料证明______________________________________ ☐ Fitting instructions for coupling 联轴节的安装说明______________________ ☐ Operation manual, motor/电机操作手册

☐ Operation manual, frequency converter/变频器操作手册_________________ ☐ Operation manual, diagnosis system for hose and diaphragm /软管隔膜诊断系统的操作手册

☐ Operation manual, bladder-type accumulator/气囊式蓄能器的操作手册 ☐ Operation manual, filling device of bladder-type accumulator /气囊式蓄能器充气装置的操作手册

☐ Operation manual, reduction gearbox/减速机操作手册__________________ ☐ Operation manual, oil shortage control /缺油控制操作手册_______________ ☐ Quality control plan/质量控制计划__________________________________ ☐ Safety data sheets /安全数据表____________________________________ ☐ Inspection certificate / witness testing certificate /检验证书/见证试验证书 ___ ☐ Recommendations for the storage of spares/备件储存的建议_____________

1. Both the final arrangement drawing and the foundation drawing in six copies shall be

provided to the Buyer within four weeks after the contract becomes effective. 合同生效后4周内提交最终布置图和基础图（各6套）给买方。

2. Within four weeks the Seller shall provide the information required for electric and

instrumentation design to the Buyer.

合同生效后4周内提交电气和仪表设计所需的资料给买方。

3. The electric drawings, including cable and wire list and list of instrument(s) in six copies shall

be provided to the Buyer within four weeks after the becomes effective. 合同生效后4周内提交6套电气图包括线缆表和仪表清单给买方。 4. The utility consumption shall be provided with the arrangement drawing.

公用工程的消耗量将与布置图一起提供。

5. Other documents to be supplied with the equipment shall be provided in 8 copies. 提交8份其他随机文件。

6. Documents in three copies in electronic version for the above (provided with hard copies).

以上文件提供电子版3套（随文件同时提供）。

Annex 8. Arrangement Drawings of the Pumps

泵的布置图

8.1. High Pressure Coal Slurry Pump 高压煤浆泵 Type （型号）: TGK 300/250 - K 190 - DS 100 HD

Annex 9 Delivery Time

交货期

Delivery Time： 11 months, arrival at the destination harbor after the contract becomes effective. 交货期 合同生效后11个月到目的港。

Annex 10 Performance Guarantee and After Sales Service

设备质保期及售后服务

1. Performance Guarantee设备质保期

12 months starting from the date when the pumps are put into operation or 18 months starting from the date of arrival at the project site, whichever shall first occur.

自开车之日起12个月或自设备到项目工地起18个月，以先到日期为准。

2. FELUWA will provide after sales service throughout the life time (about 30 years) of the pump. This charged service will be subject to service conditions if Feluwa is asked to dispatch service engineer(s) to the site. For any service request, Feluwa will response within 48 hours. If required, Feluwa will dispatch engineer(s) to site within approx. 2 weeks after receipt of notice (due to visa application procedure)，and the Seller’s local service engineer in China shall arrive at the site within 48 hours. Within the guarantee period, the service shall be free of charge, however, shall be charged if the pump is run off-specification. Feluwa’s representative in China must visit the site at least once a year, free of charge.

FELUWA 将在设备的使用寿命周期(30年左右) 内提供售后服务. 如果需要FELUWA 公司派服务工程师到现场, 这种服务要根据服务条件收取费用. 对任何服务请求,FELUWA 会在48小时内作出反应. 需要的话, 在收到买方的请求后两周内(办理签证手续), FELUWA 会派工程师到现场，卖方中国境内的工程师应在48小时内到达现场. 在质保期内，卖方对买方的现场服务是免费的, 或者是收费, 如果泵在规定的条件外运行..FELUWA 的代表每年必须至少作1次免费回访.

Annex 11. Scope and Duration of Technical Service Provided by Seller’s

Engineer(s)

卖方工程师技术服务的范围和期限

11.1 Scope of Service 服务范围

Supervision of installation, commissioning, performance test and training 安装、试车指导和性能考核

11.2 For high pressure pumps the following duration will be needed.

对于高压煤浆泵, 需要如下服务期限,

21 working days

21个工作日 3 trips 3次

The travelling cost, lodging and accommodation shall be at the Seller’s expenses. 差旅费、食宿费由卖方承担。

If the above mentioned duration exceeds due to the Seller’s reasons, the extended daily rate shall be borne by the Seller. If the duration exceeds due to the Buyer’s reasons, the Buyer shall pay the Seller for the extended daily rate at the daily rate of 735 EURO

如果由于卖方原因超过上述期限, 延长的日人工费由卖方承担. 如果由于买方原因超过上述期限, 买方应向卖方支付每天735欧元的日人工费.

Annex 12. Scope of Supply

供货范围

12.1 high pressure coal slurry pumps, three sets /高压煤浆泵，3台

Each pump will be supplied complete and will consist of: 成套提供的每台泵包括

01. Pump, gearbox, intermediate gearbox （B3DH12）, base frame,

泵、齿轮箱、中间齿轮箱（B3DH12）、机座 02. Complete coupling(Flender, flexible) and guard

完整的联轴器(Flender,弹性连轴器) 和保护罩 03. Initial hydraulic and gearbox oil filling

首次填充的液压油和齿轮箱油

04. 1 pc(s) crank shaft gearbox(s) with oil pump(s), 0.75 kW and heating

曲轴箱，带0.75kW 注油泵和加热器

05. 3 pc(s) hermetically sealed pump chamber(s) equipped with a combination of primary and

secondary hose-diaphragm with a smooth, straight liquid passage without detours

无泄漏泵腔，一次软管和二次软管隔膜，形成直通的流体通道，没有流向的变动

06. 6 pc(s) easy to serve double ball-type delivery valve(s) (each 6 on suction and discharge side)

which may be removed without having to dismantle the piping and/or air vessels beforehand

易于维护的双球型结构进出口阀（每台泵进口和出口各6个）, 无需预先将相邻的管路和/或空气槽拆除就可拆下

07. 1 pc(s) special hose-type pressure air vessel(s) with bladder-type accumulator(s),

approved according to PED 97/23 EC

特殊软管式压力空气槽，带有充氮气的气囊式蓄能器，经PED 97/23 EC认可

08. 1 pc(s) connecting pipe(s) between the pressure air vessel and pump heads

压力空气槽和泵头间的连接管

09. 1 pc(s) flanged suction air vessel(s)

法兰式吸入空气槽,

10. 1 pc(s) suction air vessel connecting pipe(s)

吸入空气槽间连接管

11 2 pc(s) flushing connection(s) (each 1 at suction and discharge side) for flushing/ cleaning of

pump and suction/discharge lines

用于泵的进口/出口管路冲洗的冲洗接口，进口和出口各一个

12 2 pc(s) pressure gauge(s) with glycerine filling

充甘油压力表

13 3 pc(s) electrical primary and secondary hose-diaphragm condition monitoring system

consisting of: pressure switch, lock screw.

一次二次软管破裂检漏器，包括压力开关和自锁螺钉

14. 1 Evaluation device for hose-diaphragm condition monitoring including optical indication

each pump head, wired, installed in sheet-steel/plastic casing

15 1

16. 1 17. 1

18. 1

软管运行工况检测箱，包括每台泵头的光学指示，接线和安装钢板/塑料盒 anchor bolts, counter flanges, gaskets, fasteners 地脚螺栓、配对法兰、垫片、紧固件

pc(s) FELUWA standard documentation (English/Chinese) FELUWA 标准文件(英文/中文)

pc(s) ABB frequency controlled electric motor(s), 250 kW, 400V, 50 Hz, 1500 rpm, IP55, isolation rating F, with thermistor / ABB变频电机250 kW, 400V, 50 Hz, 1500 rpm, IP55, F级绝缘. 带热敏电阻

pc(s) control cabinet (with ABB frequency converter)and local control panel (country of origin: Germany)

控制柜(内装ABB 变频器) 和就地控制盘(原产地德国) 19 3 Pressure switches for hose monitoring软管监测压力开关

20 1

Pressure gauge with electric contact for suction pressure monitoring 带电接点压力表, 监测进口压力

21 1 Elastomers for Flender coupling佛兰德连轴节弹性块

Excluded from FELUWA’s scope of supply are: 不包括在FELUWA 的供货范围的是：

Preparation of concrete foundation on site 现场混凝土基础的制备

Installing, aligning, levelling and shimming the pump on said foundation 在上述基础上泵的安装、调直、找平和找正。

Cables and laying of them and wiring to FELUWA equipment 与FELUWA 设备相连接的电缆和它们的铺设和配线

Weight: about 32.000 kg per pump, 重量: 每台泵大约重32,000KG without motor and frequency converter 不包括电机和变频器的重量

Required utilities, to be provided by Buyer: 所需公用工程，由买方提供

Water at 3 - 4 bar for cleaning or flushing the pump and suction/discharge line, 3 – 4 bar水, 用于清洗和冲洗泵和进出口管路。

Annex13. Lists of Special Tools and Spare Parts

特殊工具与备件清单

High Pressure Coal Slurry Pump 高压煤浆泵（煤浆给料泵）

13.1 List of special tools each pump每台泵特殊工具

Qty 数量

Description 名称

Art. N° 工号

Spare Part N°

备件号

Unit Price 单价(EUR)

Total Price 小计(EUR)

socket wrench for excess pressure valve 超压阀套筒扳手

puller for cylinder and piston 液压缸和活塞拉出器 screw for leakage valve 补偿阀扳手

- - - - - -

1 1 1

13.2 commissioning spare parts each pump每台泵试车备件:

Qty

Description

Art. N°

Item N°

Spare Part N°

Unit Price 单价(EUR)

Total Price 小计(EUR)

数量 1 1 1 1 1 1 1

名称

primary hose-diaphragm 一次软管隔膜

secondary hose-diaphragm 二次软管隔膜 valve seat 阀座 valve ball 阀球

valve seat reinforcement ring 阀座加强圈 set of pump seals 泵密封

工号 3005676 3005706 1130542 1103641 1130540 -

件号 010.01 010.02 015.02 018.01 015.03 201.00

备件号

10.3873.001 10.3873.002 1.2674.116 1.5060.077 1.5046.178 -

Elastomers for Flender

coupling(set)

佛兰德连轴节弹性块(套)

13.3 spare parts for 2 years operation each pump每台泵两年操作备件:

Qty Description 名称 数量 6 6 24 24 24 6 2 2 1

primary hose-diaphragm一次软管 secondary hose-diaphragm二次软管 valve seat阀座 valve ball阀球

valve seat reinforcement ring 阀座密封圈

air filter cartridge过滤器空气虑芯 set of pump seals 泵密封 Hose-diaphragm for pulsation dampener

脉冲缓冲器隔膜

Art. N° 工件号

3005676 3005706 1130542 1103641 1130540 1104018

-

Item N° 序号 010.01 010.02 015.02 018.01 015.03 132.00 201.00

Spare Part N°

备件号

10.3873.001 10.3873.002 1.2674.116 1.5060.077 1.5046.178 1.5050.184

-

Elastomers for Flender coupling(set)

佛兰德联轴节弹性块(套)

Annex 14 Sub-vendor List

分供货商清单

签字页Signature Page

End-User ：Anhui Liuguo Chemical Co., Ltd.

买 方： 安徽六国化工股份有限公司

代 表： 洪尚荣

Representative: Hong Shangrong

Seller ： FELUWA Pumpen GmbH Germany

卖 方： 德国菲鲁瓦泵业有限公司

代 表： 董汝强

Representative: Dong Ruqiang

Design Institute: East China Engineering Science And Technology Co., Ltd. 设计单位：东华工程科技股份有限公司

代 表： 陈菊枝

Representative: Chen Juzhi

日期：2010年4月27日

Date: April 27, 2010

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