压载水处理系统技术方案
Technical Description / 技术 协议
Ballast Water Management System / 压载水处理系统
压载水处理系统 PROJECT :
项目: SHIPOWNER : 船东: SHIPYARD : 船厂: DESIGNER : 设计方:
PUMP CAPACITY : 压载水泵: BWMS CAPACITY : 压载水处理系统: DATE : 日期:
技术协议
1000 m3/hr 1000 m3/hr
1. 系统组成 / System Components
TM
压载水处理系统是一种采用机械过滤和紫外线(UV )消毒技术相结合的在线二级处理系
统。自清洗过滤器通过拦截水中较大生物体起到预处理作用,后续的紫外消毒系统对海水进行杀菌消毒,满足IMO D-2排放标准。
The TM BWMS features two-stage process, applying efficient automatic filtration to remove larger organisms and sediments followed by powerful medium pressure UV unit to disinfect and inactivate smaller plankton, bacteria and pathogens, in compliance with IMO D-2 standard.
除不使用活性物质,也无任何有毒物质产生外,TM 压载水处理系统所采用的中压紫外装置在船用行业有显而易见的优势。中压紫外消毒装置设计紧凑、占用空间小,从而使其适用于任何船只,尤其当安装空间有限时。
The medium pressure UV device, adopted by TM BWMS, has significant advantage in marine application besides its physical nature in process. It calls for minimized footprint due to its compact design, which makes it easy to fit into any vessel especially those with limited space available.
系统特性 / System Features:
● 安全可靠、无需添加任何化学品 / No chemicals added or generated ● 无毒性副产物 / No toxic by-product
● 设计紧凑、占地小 / Compact design and minimized footprint ● 操作简单,自动运行 / Automatic & 100% Safe Operation
● 方便维护、费用低 / Little Operation Attention Required & Minimum Maintenance ● 无腐蚀问题 / No corrosion concern
● 降低压载舱中的沉积物 / Sediment Removal on Ballasting
TM
BWMS 按订货时的系统供货要求,有散件供货和撬块供货两种方式。
设备组成包括主要包括:
(1)高压反冲自清洗过滤器; (2)中压紫外(UV )杀菌装置; (3)高压泵;
(4)管路及阀门组件 (5)系统支架 (6)控制系统;
Fig.1-1: -BWMS撬块安装3D 模型
TM
压载水处理系统,采用高压反冲自清洗过滤器(1)对压载水进行预处理,再用UV (紫
外)杀菌装置(2)对海水进行杀菌消毒。处理设备(过滤器和紫外杀菌装置)连接到压载水管路系统中,使进入和排出的压载水在线得到有效的处理。
The TM BWMS (filter and UV reactor) is integrated into ballast water system and so that proper treatment occurs inline automatically both at ballasting and de-ballasting.
压载时,海水经过滤器过滤和UV 消毒处理。在排放时只经过UV 消毒进行再次处理,确保任何可能在压载舱内生长的生物在排放前得到完全杀灭。相关自动阀门的切换操作由PLC 程序自动控制完成。
Ballast water is treated going through the complete process (filter followed by UV reactor) at ballast water intake and re-treated at discharge through the UV reactor only (filter bypassed).
The UV irradiation of ballast water again during de-ballasting ensures that any bacterial regrowth that may have occurred in the ballast tanks is fully disinfected before discharge. The
switching of related automatic valves is controlled and completed by PLC automatically.
Fig.1-2:压载(红色路线)
Fig.1-3:排放(绿色路线)
2. 技术规格 / Technical Specification
Technical Description / 技术协议
Ballast Water Management System / 压载水处理系统
Model : 型号:
Supply Voltage : 440V/3P/60Hz 电压:
Ballast pump capacity : 1000m 3/hr 压载水泵流量:
BWMS Treatment Capacity : ~1000m3/hr
压载水装置处理能力:
Power Consumption in Total : 106kW
最大功率:
Pressure Loss : 0.2 ~ 0.3 bar
压损:
Skid outline Dimension : 3052(L) x 1782(B) x 1895 (H) mm
支架外型尺寸:
2.1 高压反冲自清洗过滤器 / High pressure Back flushing filter
Fig.2-1. 过滤器滤网结构
高压反冲自清洗过滤器安装在压载水泵出口之后,连续不间断过滤运行。采用差压控制高压反冲技术,对滤网进行自动反冲清洗,反冲洗时不影响过滤过程。
The filter is designed to automatically back-flush itself at the end of each ballasting or de-ballasting operation, and when a timer is triggered or preset differential pressure caused by
solids built up on filter screen is reached.
Fig 2-2. 过滤过程
Fig 2-3. 高压反冲自清洗滤网过程
Fig.2-4: 过滤器3D 模型
Composed of / 组成: (1) 筒体 / filter body:316LSS
50um 细滤网(四层结构)/ fine screen:316LSS
Technical Description / 技术协议
Ballast Water Management System / 压载水处理系统
5mm 粗滤网 / coarse screen:316LSS
(2)清洗电机 / Cleaning motor(440V/3p/60Hz:1.1KW ); (3)减速机 / Reducer; (4)接近开关 / Limit switch; (5)接线盒 / Junction box;
(6)压差开关 / Differential pressure switch; (7)自动反冲排污机构 / Automatic drain valve
设备特性:
● 过滤面积大、运行可靠、结构简单; ● 压差自动控制滤网清洗; ● 反洗要求水量小;
● 连续不间断过滤,高压反冲清洗滤网不影响过滤运行; ● 高压反冲清洗滤网彻底,保证过滤器适应恶劣水质。
过滤器规格:
Model :
型号:
Flow rate : 1000m3/hr 流量:
Filtration grade : 50 micron 过滤精度:
High pressure back flushing : 8m 3/hr 高压反洗:
Power consumption of flushing pump: 7.5 kW 高压反洗泵功耗:
Design pressure : 8 bar 设计压力:
Max. working temperature : 55℃
最大工作温度:
Dimension(mm) : φ 740 x 2155 (H) mm 尺寸:
Fig.2-5: Outline drawing of self-cleaning filter_horizontal
2.2 UV装置
压载水处理系统系统使用中压高强紫外光照射,可有效杀灭细菌、病毒、霉菌、真菌和其它生物体。中压紫外灯在紫外光和可见光光谱范围中具有宽广而突出的线型光谱。其较高的辐射强度使紧凑型设计也能得到极佳的杀菌消毒效果。
The medium pressure lamps that TM BWMS utilizes produce polychromatic UV output across the entire spectrum of germicidal curve. Thus the medium pressure UV device is powerful enough
to handle extremely high flow rate with very small footprint to be required. Taking into account the Therefore, medium pressure UV is most suitable for ballast water treatment application, which has to face various and poor water quality challenges besides high flow rate request.
Fig. 2-6: 中压紫外杀菌装置3D 模型
Composed of / 组成:
1) 紫外反应腔体,SS316L 材质; 2) 中压紫外灯管带石英套管; 3) 紫外灯管自清洗装置; 4) 紫外腔体中温度传感器; 5) 紫外线强度传感器; 6) 接线盒; 7) 电子镇流器。
Technical Description / 技术协议
Ballast Water Management System / 压载水处理系统
Fig. 2-7: 中压紫外杀菌装置3D透视图
设备特性:
采用错流、管道式安装 设计紧凑、占地小 316L 不锈钢紫外腔体设计 中压紫外灯,广谱紫外输出 石英灯管自清洗装置,确保在水质恶劣情况下也能取得持续和可靠的杀菌效果 先进、可靠的紫外光强探测仪,自动控制灯管清洗 安装方便,操作简单,自动运行 方便维护、费用低
UV Specification / UV规格:
Model : 型号: Capacity : 处理能力: Design pressure :
︱ Marine Equipment, Water & Wastewater Treatment
1000m3/hr
8 bar
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Technical Description / 技术协议
Ballast Water Management System / 压载水处理系统
设计压力: Operational water temperature : 运行水温: Protection degree : 防护等级: Dimension(mm) : 尺寸: Lamp Life Time : 灯管使用寿命: Lamp Supplier : 灯管厂家:
IP54
1362(L) x 645 (B) x 1100 (H)mm
5000Hr ~8000Hr
德国进口
Fig.2-8: Outline drawing of UV reactor
2.3 电气及控制系统 / Power Panel and Control Panel
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Technical Description / 技术协议
Ballast Water Management System / 压载水处理系统
压载水处理系统采用 PLC(可编程逻辑控制器)控制系统,控制各个设备元件及整个系统的 自动运行。 The entire TM BWMS is controlled by a PLC (programmable logic controller) control panel with in-touch screen mounted on it. The PLC system monitors and controls all components (filter, UV, automatic valves, if required) and keeps the UV unit running at optimal status.
1 4
2
6
7 5 3
Fig. 2-9: PLC控制柜3D模型 主要包括:(1)箱体;(2)触摸屏;(3)系统铭牌;(4)电源指示;(5)运行及故障 指示;(6)转换开关;(7)急停按钮;以及柜内PLC和控制元器件组成。 自动仪表在线监测流量、压差、温度和紫外照射强度,输送信号到 PLC 系统进行控制和报 警。并通过触摸屏人机界面完成系统控制、状态和参数显示以及相关操作,包括: 仪表检测数据的采集; 系统阀门的控制; 系统流量的调节; 压载/排放等系统运行; 参数及故障显示; 数据记录及历史数据的查询; 数据处理; 数据通讯; 远程操作; GPS 信号数据的传输;
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Technical Description / 技术协议
Ballast Water Management System / 压载水处理系统
Fig.2-11: BWMS In-touch Screen Monitored on touch screen about all conditions of ballast water treatment system including: 带触摸屏的控制面板显示压载水处理装置的所有情况,包括:
- Automatic back-flushing of filter / 自动反洗过滤器 - UV running status / UV运行状态 - Logging status of system / 记录状态 - Valve control / 阀门控制 - Alarm message / 报警信息: * Low flow rate alarm / 低流量报警 * Temperature alarm for UV chamber / UV腔体温度报警 * 远程综合报警 Operational temperature / 运行温度 : 0 ~ 55℃ Electrical supply / 电源 - Voltage / 电压: AC 440V
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Technical Description / 技术协议
Ballast Water Management System / 压载水处理系统
- Phase / 相: 3 Phase - Frequency / 频率: 60Hz GPS signal input/ GPS信号输入:RS422 / NEMA0183 Remote communication port/ 远程通信接口:RJ45 Remote communication protocol/远程通信协议:Modbus TCP/IP Power panel dimension / 动力柜尺寸:1300 (L) x 600 (B) x 2000 (H)mm Material /材质 : Epoxy coated / 环氧防腐 Color / 颜色: 认可图纸确认 Protection / 防护等级:IP54 Located in safety area (Engine room) / 位于安全区域 (机舱)
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Technical Description / 技术协议
Ballast Water Management System / 压载水处理系统
3. 供货范围 / SCOPE OF SUPPLY
NO 1 2 3 4 5 6 7 8 9 10 11 DESCRIPTION Filter Unit with high pressure pump 过滤器(带高压反洗泵) UV Unit UV装置 Power Panel 动力柜 Local Control Panel with HMI 就地控制柜(带触摸屏) Flow Meter 流量计 Motorized ON/OFF Butterfly Valve 电动开关蝶阀 Flow Control Valve 流量控制阀 Check Valve 止回阀 Sampling Valve 取样阀(316LSS) Sewage pump 排污泵 All Piping/Fitting/Flanges and Its Accessories within skid 支架内管路/管件/法兰和附件 All Power Interface Cable and Its Accessories within skid 支架内连接电缆和附件 Skid mounted supply 撬块供货 Maker’s Standard Spare Parts 厂家标配备件 Manuals 手册 All Piping/Fitting/Flanges and Its Accessories outside skid 支架外管路/管件/法兰和附件 All Power Interface Cable and Its Accessories outside skid 支架外连接电缆和附件 All Installation Works 安装 Commissioning and Training 调试和培训 ● ● ● ● ● ● ● ● ● ● ● Shipyard 船厂提供 Q’TY 数量 1 set 1 set 1 set 1 set 1 set 4 set 1 set 1 set 1 set 1 set
(根据设计院图纸 调整)
Remark 备注
12
●
13 14 15 16
● ● ● ●
17
●
18 19
● ●
1 lot 1 lot
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Technical Description / 技术协议
Ballast Water Management System / 压载水处理系统
4. 文件资料/ DOCUMENTS
4.1 资料清单见下表:
1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 Process Design 工艺设计文件 Process Flow Diagram 工艺原理图 Piping and Instrument Diagram (P&ID) 管道及仪表流程图(P&ID) Utilities Consumption List 公用工程消耗清单 Installation Guidence Manual 安装指导手册 Operation and Maintenance (O&M) Manual 操作维护手册 Spare Parts List 备品备件清单 Special Tool List 特殊工具清单 Scope of Supply List 供货范围清单
2 2.1 2.2 2.3
Equipment Design 设备设计文件 Skid Outline Drawing 模块外型尺寸图 Skid Installation Drawing 模块安装图 Nameplate Drawing 铭牌图 High Pressure Flushing Pump Outline Drawing & Performance Curve 高压泵外型图和性能曲线
2.4
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Technical Description / 技术协议
Ballast Water Management System / 压载水处理系统
2.5 2.6 2.7
Sampling Valve Drawing 取样口详图 Motorized Valve Drawing 电动阀门详图 Magnetic Flowmeter Document 电磁流量计资料
3 3.1 3.2 3.3 3.4 3.5 3.6 3.7
Electrical & Control Design 电气/自控设计文件 System Control Logic Schematic Diagram 系统控制逻辑框图 Control System Struction Diagram 控制系统结构图 PLC Panel Arrangement Diagram PLC 柜布置图 Power Panel Arrangement Diagram 动力柜布置图 Electrical Equipment and Instrument List 电气设备及仪表清单 Cable Wiring Schematic Diagram 电缆接线原理图 Cable List 电缆清单
4 4.1 4.2 4.3 4.4
证书 Copy of CCS Type Approval Certificate CCS 型式认可证书复印件 Copy of IMO Type Approval Certificate IMO 格式型式认可证书复印件 CCS Product Inspection Certificate CCS 产品检验证书 Quality Certificate 合格证
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Technical Description / 技术协议
Ballast Water Management System / 压载水处理系统
5 备品备件
序号 1 2 3 5 6 7 8 备品名称 继电器 继电器底座 断路器 接触器 陶瓷熔芯 陶瓷熔芯 陶瓷熔芯 型号 数量 单位
6.培训
供货方负责对船上的人员进行培训,提供培训教材,并按相关的培训要求执行。 包装、装卸、贮存和运输 满足GB/T9174-1988《一般货物运输包装通用技术条件》的要求。
7. 试验和验收 / TEST & HANDOVER
6.1 在设备出厂试验前 15 天,卖方应通知买方参加试验并同时交检查/试验资料。 10 days before predelivery test, vender should inform vendee to attend test and issue inspect/test information. 6.2 本产品需经船检合格后方可出厂。 This product should delivery after CCS surveyor check out. 6.3 提供CCS船检证书正本1份、副本3份(副本带CCS船检印章)。 Manufacturer should supply CCS 1 certificate original, 3 copies (with CCS stamp). 6.4 提供CCS型式认可证书复印件和IMO认可证书复印件。 Manufacturer should supply copy of CCS Type Approval Certificate and copy of IMO Approval Certificate. 6.5 提供压载水处理系统的出厂合格证和工厂试验报告。 Delivery acceptance certificate and manufacturer test report.
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Technical Description / 技术协议
Ballast Water Management System / 压载水处理系统
8. 质量保证 / WARRANTY
系统的质量保修期为交船后12个月。
12 months warranty period after the date of rig delivery.
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